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Advanced Composite Components

Advanced Composite Components

Carbon fibre, Kevlar, fibreglass and hybrid laminate components, moulded to your design via vacuum infusion, RTM and hand lay-up.

carbon fibre · Kevlar · custom moulded

1999

Established

Australian

Owned & operated

In-house

Design to delivery

1–1000s

Prototype to production

At a glance

  • Product: Composite components

  • Materials: Carbon, Kevlar, glass

  • Processes: Infusion, RTM, lay-up

  • Tooling: In-house

  • Output: Prototype to production

// Product

Advanced composites, moulded to your design

We manufacture advanced composite components in carbon fibre, Kevlar, fibreglass and hybrid laminates, designed and tooled in-house.

When a part has to be light, strong and precisely shaped, advanced composites deliver. We mould components to your design using vacuum infusion, RTM and hand lay-up, with patterns and tooling made and held in-house in Adelaide.

From prototype to production

From a single prototype through to production runs, we handle design, tooling, manufacture and finishing under one roof.

// What we make

Components for any application

Structural and cosmetic composite parts, moulded to shape in the fibre and resin that suits.

Structural parts

Load-bearing components in carbon, glass and hybrid laminate, engineered to carry real loads at a fraction of the weight of metal.

Body panels & covers

Panels, covers, housings and fairings moulded to shape, with a smooth finished face straight out of the mould.

Ducting & enclosures

Ducts, enclosures, trunking and custom mouldings for air, fluid and equipment, corrosion-proof and sealed.

Prototypes & tooling

One-off prototypes and the patterns and tooling to make them, ready to carry straight through to production.

// Why composites

Why advanced composites

Composite components do four things metal cannot.

Lightweight

High strength-to-weight, at a fraction of the mass of steel or aluminium.

Mouldable

Complex shapes moulded in one seamless piece, with no joints to fail.

Corrosion-proof

No rust or corrosion in harsh, wet, chemical or coastal conditions.

Tunable

Fibre, resin and lay-up matched to each part and its loads.

// Materials & methods

The right material, the right process

Each component gets the fibre and resin matched to its loads and environment.

Fibre options

Carbon

twill

Kevlar

weave

Glass

E-glass

Hybrid

blended

Materials

  • Carbon fibre: maximum strength-to-weight.

  • Kevlar: impact and abrasion resistance.

  • Fibreglass & GRP: tough, versatile and cost-effective.

  • Vinyl ester & hybrids: chemistry tuned to the part.

Processes

  • Vacuum infusion: light, consistent laminates.

  • RTM & closed moulding: repeatable production parts.

  • Hand lay-up: prototypes, one-offs and large parts.

  • In-house tooling: patterns and moulds held on site.

// How we work

Design through to deliver

Every step under one roof in Adelaide, so a composites project moves from drawing to finished part without the gaps that come from outsourcing.

Design & layout

01

Site measure, engineering and layout worked through alongside your team.

Tooling & moulds

02

Patterns and moulds built and held in-house, ready to reuse on repeat runs.

Manufacture

03

Composite parts moulded to tight tolerances in carbon, Kevlar and glass.

Finishing & install

04

Cutting, fabrication, fittings and finishing, delivered install-ready.

// How we work

Design through to deliver

Every step under one roof in Adelaide, so a composites project moves from drawing to finished part without the gaps that come from outsourcing.

Design & layout

01

Site measure, engineering and layout worked through alongside your team.

Tooling & moulds

02

Patterns and moulds built and held in-house, ready to reuse on repeat runs.

Manufacture

03

Composite parts moulded to tight tolerances in carbon, Kevlar and glass.

Finishing & install

04

Cutting, fabrication, fittings and finishing, delivered install-ready.

// Quality & assurance

Made to your specification

A single point of accountability from first drawing to finished part, with the work kept in Australia.

  • Australian owned: Owned and operated in Australia, manufacturing locally in Adelaide.

  • In-house control: Design, tooling and manufacture under one roof, with one team accountable.

  • To your standard: Built to your drawings, specification and the standards your program requires.

  • Prototype to production: From a single proof-of-concept part through to an ongoing production run.

// Start here

Got a drawing?

Let’s make it.

Talk to the workshop

08 8345 2299